Metallic Material Characteristics

Aluminum

2024

  • Aircraft Grade
  • Lightweight
  • Non-magnetic
  • Heat treat to increse hardness
  • High strength
  • Good electrical and heat conductivity
  • Poor corrosion resistance. Anodizing increases corrosion resistance & is available in many colors

5052

  • Aircraft Grade
  • Lightweight
  • Non-magnetic
  • Not heat treatable
  • Medium strength
  • High corrosion resistance

6061

  • Aircraft Grade
  • Lightweight
  • Non-magnetic
  • Heat treat to increase hardness
  • High strength
  • Excellent corrosion resistance

7075

  • Aircraft Grade
  • Lightweight
  • Non-magnetic
  • Heat treat to increase hardness
  • High strength
  • Average corrosion resistance

1100

  • Commercial Grade
  • Lightweight
  • Non-magnetic
  • Not heat treatable
  • High strength
  • Excellent corrosion resistance
  • High electrical and thermal conductivity

3003

  • Commercial Grade
  • Lightweight
  • Non-magnetic
  • Not heat treatable
  • Medium strength
  • Very good corrosion resistance
  • Better mechanical properties than 1100

Beryllium Copper

Alloy 25

  • Electrical alloy
  • Good electrical conductivity (17-22% of copper)
  • Good heat conductivity (68 BTU/hr/ft2/°F/ft)
  • Age hardenable (easy to form in annealed state but can be hardened afterward thru heat treating)
  • Non-magnetic & corrosion resistant
  • Extensively used for springs, spring washers & clips
  • Good plating base

Brass

Alloy 260, 70/30, Copper/Zinc

  • Non-magnetic
  • Good electrical conductivity (26% of copper)
  • Good heat conductivity (70 BTU/hr/ft2/°F/ft)
  • Spring temper provides a flatter part and a cleaner cut than half hard or soft tempered
  • Corrosion resistant
  • Excellent plating base

Cobalt Alloys

Alloy 188

  • Strength and oxidation resistant to 2000°F
  • Good post-aging ductility
  • Resistant to sulfate deposit hot corrosion

Waspaloy

  • High strength
  • Oxidation resistant to 1750°F
  • Excellent resistance to corrosion by combustion products, encountered in gas turbines and aircraft jet engines.

Copper

Alloy 110, Electrical tough pitch, 99.9% Copper

  • Non-magnetic
  • Corrosion resistant
  • Best electrical grade copper
  • Best electrical conductivity (100% of copper)
  • Best thermal conductivity (225 BTU/hr/ft2/°F/ft)
  • Good plating base
  • Excellent sealing capability

Duplex Stainless Steel

2205

  • High resistance to chloride stress corrosion cracking
  • Chloride pitting and crevice corrosion resistance superior to 317L stainless
  • Good general corrosion resistance
  • High strength
  • Good sulfide stress corrosion resistance
  • Useful up to 600°F

2507

  • High resistance to chloride stress corrosion cracking
  • High strength
  • Superior resistance to chloride pitting and crevice corrosion
  • Good general corrosion resistance
  • Suggested for applications up to 600°F
  • Low rate of thermal expansion
  • Combination of properties given by austenitic and ferritic structure
  • Good weldability and workability

Zeron 100

  • Resistant to pitting and crevice corrosion in warm seawater with a guaranteed corrosion performance (PREN > 40)
  • Excellent resistance to stress corrosion cracking in both chloride and sour environments
  • Superior resistance to sulfuric acid at most concentrations
  • Improved resistance over austenitic stainless to erosion corrosion and corrosion fatigue
  • High Strength (80,000 psi minimum Yield Strength) permitting designs to reduce weight versus other corrosion resistant alloys

Nickel Alloys

Inconel 600

  • Virtually immune to chloride ion stress corrosion cracking
  • Good caustic corrosion resistance
  • Resistant to dry Cl2 to about 1000°F
  • Oxidation resistance to 2000°F
  • Carburization resistance

Inconel 601

  • Outstanding oxidation resistance to 2200°F
  • Highly resistant to carburization
  • Good creep and rupture strength
  • Metallurgical stability

Inconel 625

  • High creep-rupture strength
  • Oxidation resistant to 1800°F
  • Good fatigue resistance
  • Excellent weldability
  • Outstanding resistance to chloride pitting and crevice corrosion
  • Immune to chloride ion stress corrosion cracking
  • Resistant to seawater under both flowing and stagnant conditions and under fouling

Inconel 718

  • Good mechanical properties: tensile, fatigue and creep-rupture
  • Excellent welding characteristics, resistant to postweld age cracking
  • Oxidation resistant throughout its useful temperature range

Monel 400

  • Resistant to seawater and steam at high temperatures
  • Excellent resistance to rapidly flowing brackish water or seawater
  • Excellent resistance to stress corrosion cracking in most freshwaters
  • Particularly resistant to hydrochloric and hydrofluoric acids when they are de-aerated
  • Offers some resistance to hydrochloric and sulfuric acids at modest temperatures and concentrations, but is seldom the material of choice for these acids
  • Excellent resistance to neutral and alkaline salt
  • Resistance to chloride induced stress corrosion cracking
  • Good mechanical properties from sub-zero temperatures up to 1020° F
  • High resistance to alkalis

Monel R-405

  • Good machinability and is recommended for use with automatic screw machines
  • Resistant to seawater and steam at high temperatures
  • Excellent resistance to rapidly flowing brackish water or seawater
  • Excellent resistance to stress corrosion cracking in most freshwaters
  • Particularly resistant to hydrochloric and hydrofluoric acids when they are de-aerated
  • Offers some resistance to hydrochloric and sulfuric acids at modest temperatures and concentrations, but is seldom the material of choice for these acids
  • Excellent resistance to neutral and alkaline salt
  • Resistance to chloride induced stress corrosion cracking
  • High resistance to alkalis

Monel K-500

  • Corrosion resistance in an extensive range of marine and chemical environments. From pure water to non-oxidizing mineral acids, salts and alkalis.
  • Excellent resistance to high velocity sea water
  • Resistant to a sour-gas environment
  • Excellent mechanical properties from sub-zero temperatures up to about 480C
  • Non-magnetic alloy

AL-6XN

  • Over 25 years of proven seawater service
  • 50% stronger than stainless
  • ASME coverage up to 800°F
  • Easily welded
  • Excellent resistance to pitting and crevice corrosion in chloride solutions
  • Practical immunity to stress corrosion cracking in NaCl environments
  • High strength and toughness

Alloy 20

  • Excellent resistance to hot sulfuric acid
  • Resistant to intergranular corrosion in the as-welded condition
  • Chloride stress corrosion cracking resistance

Hastelloy C276

  • Most universally corrosion resistant material available today
  • Excellent resistance to pitting, stress-corrosion cracking and to oxidizing atmospheres
  • Excellent resistance to corrosion by seawater especially under crevice conditions, which induce attack in other commonly used materials

Phos. Bronze

Grade A, Spring temper

  • Non-magnetic
  • Fair corrosion resistant
  • Fair for electrical applications (15% of copper)
  • High strength
  • High temperature resistance
  • Good bearing surface
  • Good spring material

Steel

Low Carbon, CRS, Commercial Quality

  • 0.010 or above #4 temp (¼H)
  • Below 0.010 #1 temp (FH)
  • Inexpensive
  • General Applications
  • Good plating base material (magnetic & it will corrode)
  • Fair electrical conductor (12% of copper)
  • High strength for cost

Stainless Steel

300 Series

  • 0.010 or above (Annealed)
  • 0.005-0.009 (HH)
  • .001-.004 (FH)
  • Slightly magnetic, least magnetic in annealed condition
  • General applications
  • Greater strength than steel
  • Excellent corrosion resistance

400 Series

  • Steel & Plate vs. Stainless—in many instances, a steel part with the additional plating process changes are the same

Nitronic 50

  • High strength austenitic alloy
  • Good corrosion resistance
  • Maintains strength at high temperatures as well as sub-zero temperatures

Nitronic 60

  • Excellent galling resistance, even at elevated temperatures
  • Maintains decent strength up to temperatures of 1800°F and has oxidation resistance similar to that of 309 stainless steel
  • General corrosion resistance is between that of 304 and 316 stainless steel

Spring Steel / High Carbon

1050/1074/1075/1095 - 0.005 & above

  • May be heat treated to increase hardness
  • Can be formed easily in annealed state then hardened through heat treating
  • Used for springs, spring washers & clips

Titanium

6AL4V, 6AL4V ELI, or Grade 2

  • Commercial pure
  • Extreme high temperature applications
  • High strength to weight ratio
  • Mainly used in aircraft
  • Quite expensive
  • Corrosion resistant
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