Metallic Material Characteristics
Aluminum
2024
- Aircraft Grade
- Lightweight
- Non-magnetic
- Heat treat to increse hardness
- High strength
- Good electrical and heat conductivity
- Poor corrosion resistance. Anodizing increases corrosion resistance & is available in many colors
5052
- Aircraft Grade
- Lightweight
- Non-magnetic
- Not heat treatable
- Medium strength
- High corrosion resistance
6061
- Aircraft Grade
- Lightweight
- Non-magnetic
- Heat treat to increase hardness
- High strength
- Excellent corrosion resistance
7075
- Aircraft Grade
- Lightweight
- Non-magnetic
- Heat treat to increase hardness
- High strength
- Average corrosion resistance
1100
- Commercial Grade
- Lightweight
- Non-magnetic
- Not heat treatable
- High strength
- Excellent corrosion resistance
- High electrical and thermal conductivity
3003
- Commercial Grade
- Lightweight
- Non-magnetic
- Not heat treatable
- Medium strength
- Very good corrosion resistance
- Better mechanical properties than 1100
Beryllium Copper
Alloy 25
- Electrical alloy
- Good electrical conductivity (17-22% of copper)
- Good heat conductivity (68 BTU/hr/ft2/°F/ft)
- Age hardenable (easy to form in annealed state but can be hardened afterward thru heat treating)
- Non-magnetic & corrosion resistant
- Extensively used for springs, spring washers & clips
- Good plating base
Brass
Alloy 260, 70/30, Copper/Zinc
- Non-magnetic
- Good electrical conductivity (26% of copper)
- Good heat conductivity (70 BTU/hr/ft2/°F/ft)
- Spring temper provides a flatter part and a cleaner cut than half hard or soft tempered
- Corrosion resistant
- Excellent plating base
Cobalt Alloys
Alloy 188
- Strength and oxidation resistant to 2000°F
- Good post-aging ductility
- Resistant to sulfate deposit hot corrosion
Waspaloy
- High strength
- Oxidation resistant to 1750°F
- Excellent resistance to corrosion by combustion products, encountered in gas turbines and aircraft jet engines.
Copper
Alloy 110, Electrical tough pitch, 99.9% Copper
- Non-magnetic
- Corrosion resistant
- Best electrical grade copper
- Best electrical conductivity (100% of copper)
- Best thermal conductivity (225 BTU/hr/ft2/°F/ft)
- Good plating base
- Excellent sealing capability
Duplex Stainless Steel
2205
- High resistance to chloride stress corrosion cracking
- Chloride pitting and crevice corrosion resistance superior to 317L stainless
- Good general corrosion resistance
- High strength
- Good sulfide stress corrosion resistance
- Useful up to 600°F
2507
- High resistance to chloride stress corrosion cracking
- High strength
- Superior resistance to chloride pitting and crevice corrosion
- Good general corrosion resistance
- Suggested for applications up to 600°F
- Low rate of thermal expansion
- Combination of properties given by austenitic and ferritic structure
- Good weldability and workability
Zeron 100
- Resistant to pitting and crevice corrosion in warm seawater with a guaranteed corrosion performance (PREN > 40)
- Excellent resistance to stress corrosion cracking in both chloride and sour environments
- Superior resistance to sulfuric acid at most concentrations
- Improved resistance over austenitic stainless to erosion corrosion and corrosion fatigue
- High Strength (80,000 psi minimum Yield Strength) permitting designs to reduce weight versus other corrosion resistant alloys
Nickel Alloys
Inconel 600
- Virtually immune to chloride ion stress corrosion cracking
- Good caustic corrosion resistance
- Resistant to dry Cl2 to about 1000°F
- Oxidation resistance to 2000°F
- Carburization resistance
Inconel 601
- Outstanding oxidation resistance to 2200°F
- Highly resistant to carburization
- Good creep and rupture strength
- Metallurgical stability
Inconel 625
- High creep-rupture strength
- Oxidation resistant to 1800°F
- Good fatigue resistance
- Excellent weldability
- Outstanding resistance to chloride pitting and crevice corrosion
- Immune to chloride ion stress corrosion cracking
- Resistant to seawater under both flowing and stagnant conditions and under fouling
Inconel 718
- Good mechanical properties: tensile, fatigue and creep-rupture
- Excellent welding characteristics, resistant to postweld age cracking
- Oxidation resistant throughout its useful temperature range
Monel 400
- Resistant to seawater and steam at high temperatures
- Excellent resistance to rapidly flowing brackish water or seawater
- Excellent resistance to stress corrosion cracking in most freshwaters
- Particularly resistant to hydrochloric and hydrofluoric acids when they are de-aerated
- Offers some resistance to hydrochloric and sulfuric acids at modest temperatures and concentrations, but is seldom the material of choice for these acids
- Excellent resistance to neutral and alkaline salt
- Resistance to chloride induced stress corrosion cracking
- Good mechanical properties from sub-zero temperatures up to 1020° F
- High resistance to alkalis
Monel R-405
- Good machinability and is recommended for use with automatic screw machines
- Resistant to seawater and steam at high temperatures
- Excellent resistance to rapidly flowing brackish water or seawater
- Excellent resistance to stress corrosion cracking in most freshwaters
- Particularly resistant to hydrochloric and hydrofluoric acids when they are de-aerated
- Offers some resistance to hydrochloric and sulfuric acids at modest temperatures and concentrations, but is seldom the material of choice for these acids
- Excellent resistance to neutral and alkaline salt
- Resistance to chloride induced stress corrosion cracking
- High resistance to alkalis
Monel K-500
- Corrosion resistance in an extensive range of marine and chemical environments. From pure water to non-oxidizing mineral acids, salts and alkalis.
- Excellent resistance to high velocity sea water
- Resistant to a sour-gas environment
- Excellent mechanical properties from sub-zero temperatures up to about 480C
- Non-magnetic alloy
AL-6XN
- Over 25 years of proven seawater service
- 50% stronger than stainless
- ASME coverage up to 800°F
- Easily welded
- Excellent resistance to pitting and crevice corrosion in chloride solutions
- Practical immunity to stress corrosion cracking in NaCl environments
- High strength and toughness
Alloy 20
- Excellent resistance to hot sulfuric acid
- Resistant to intergranular corrosion in the as-welded condition
- Chloride stress corrosion cracking resistance
Hastelloy C276
- Most universally corrosion resistant material available today
- Excellent resistance to pitting, stress-corrosion cracking and to oxidizing atmospheres
- Excellent resistance to corrosion by seawater especially under crevice conditions, which induce attack in other commonly used materials
Phos. Bronze
Grade A, Spring temper
- Non-magnetic
- Fair corrosion resistant
- Fair for electrical applications (15% of copper)
- High strength
- High temperature resistance
- Good bearing surface
- Good spring material
Steel
Low Carbon, CRS, Commercial Quality
- 0.010 or above #4 temp (¼H)
- Below 0.010 #1 temp (FH)
- Inexpensive
- General Applications
- Good plating base material (magnetic & it will corrode)
- Fair electrical conductor (12% of copper)
- High strength for cost
Stainless Steel
300 Series
- 0.010 or above (Annealed)
- 0.005-0.009 (HH)
- .001-.004 (FH)
- Slightly magnetic, least magnetic in annealed condition
- General applications
- Greater strength than steel
- Excellent corrosion resistance
400 Series
- Steel & Plate vs. Stainless—in many instances, a steel part with the additional plating process changes are the same
Nitronic 50
- High strength austenitic alloy
- Good corrosion resistance
- Maintains strength at high temperatures as well as sub-zero temperatures
Nitronic 60
- Excellent galling resistance, even at elevated temperatures
- Maintains decent strength up to temperatures of 1800°F and has oxidation resistance similar to that of 309 stainless steel
- General corrosion resistance is between that of 304 and 316 stainless steel
Spring Steel / High Carbon
1050/1074/1075/1095 - 0.005 & above
- May be heat treated to increase hardness
- Can be formed easily in annealed state then hardened through heat treating
- Used for springs, spring washers & clips
Titanium
6AL4V, 6AL4V ELI, or Grade 2
- Commercial pure
- Extreme high temperature applications
- High strength to weight ratio
- Mainly used in aircraft
- Quite expensive
- Corrosion resistant
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